Installed seat belt anchors

May 16th, 2006

Here are the seat belt anchor brackets, with nutplates installed, attached to the underfloor ribs with the prescribed blind rivets:

I made a pair of little covers out of 0.016" alclad, to cover some of the big hole in the seat pan. One end has a little slot so they can be removed easily along with the floors. I think they will look classy when they're painted.

Sometime next year, when I can't find where I put these little covers, somebody please remind me that they're in the box with the harnesses.

Seatbelt anchors

May 14th, 2006

Here's me fitting the center seat harness (aka crotch strap) anchors to the under-floor ribs. I used a 5/16" spacing between the brackets instead of the 1/8" that the plans call for, due to the greater bulk of the Hooker harnesses. This took a lot of tweaking before everything was in its proper place. I used the angle drill to drill the brackets to the ribs.

I feel like a genius for deciding not to rivet in the seat pans yet. I don't have a 1/4" threaded bit for the angle drill, but I was able to just yank the floors out and use the regular drill to put the bolt hole through both brackets. Brilliant!

The rotary buckle requires a much larger hole in the forward seat floors than the precut ones:

This hole is a little ugly. I could have done a better job rounding the corners; I accidentally filed away a lot of the nice radius I had on them. Oh well. Since the hole is so big, I may fabricate a little cover to put over it when it's installed for real, to keep pens and pencils and so forth from falling down in there and causing unpleasantness with the control system.

After all this I did the same set of operations on the passenger side. As usual, the second time I did the job it went much faster since I didn't have to spend so much time scratching my head and reading the plans.

I shot some primer on the brackets and then followed up on the areas that will be visible from inside the cabin with my official interior paint of choice: Rustoleum Textured in "Dark Pewter". This stuff is nice looking, easy to use, and bulletproof.

You can also see in the above photo that I moved the bolt hole 1/2" below the standard location, as required by the Hooker harnesses.

Tomorrow when these are fully dry I'll pop rivet them in place. I'm glad I went ahead and did these seatbelt anchors now – if I'd waited until after the control system and pushrods were installed, it would have been a real pain.

Horsies

May 13th, 2006

I built these two sawhorses today. They're getto-sturdy. I'll be using them to hold the fuselage during the wing mating process pretty soon.

Belt puzzle answers

May 11th, 2006

A kind reader saw my seatbelt predicament and sent me a very helpful note and some photos, which he agreed to let me reproduce here for anyone else who's facing this issue. Thanks, Jim!

Hi Matt

I have recently installed the Hooker 5-point harness. Three comments with pictures may be helpful.

1. The attachment hole in the plates in Van's crotch strap kit needs to be placed lower to allow the steel shackle to sit correctly in the opening in the plates.

2. The attachment plates in Van's crotch strap kit are 1/8" apart. Although this is the correct spacing for the shackle, the Hooker strap is thicker than this and consists of three layers of webbing sewn together.

This pushes the front attachment plate further forward.

I had to make the two front screw holes in the seat pan oval to allow the screws to line up with the front attachment plate.

3. The length adjustment buckle is too wide to fit through the hole in the seat pan.

I had to widen this slightly.

Jim Talbot
Tauranga
New Zealand

This is pretty much exactly what I had resigned myself to doing, after I called Hooker and they had no help to offer me, so it's great to have photos to examine while I lay things out – this weekend when I have some time to work on it, that is.

Ordered seats and interior

May 9th, 2006

I ordered my seats and interior kit from Classic Aero today. The promised delivery date is in August. I'm hoping to wind up with an interior that looks this nice; we shall see.