Archive for August, 2005

Bent the elevators

Thursday, August 4th, 2005

Tonight I made a homebrew bending brake out of some 2×6 lumber and some door hinges, and used it to bend the elevator skins to their final shape.

When I had each one bent as far as it'd go with the bending brake, the open end of the skin was still bobbing in the air about an inch above the spar. Following the advice of those who've gone before me, I used hand seamers (cushioned with duct tape to avoid scratching up the skin) to gently squish along the trailing edge until the skin was resting on the spar.

I was a little worried about this whole process, but it turned out great and was a snap. Next stop looks like deburring and straightening a lot of ribs, so I think I'll quit while I'm ahead.

Oshkosh

Monday, August 1st, 2005

Back from working four days at Oshkosh. I didn't get a chance to take many pictures since I was in the booth most of the time, but here are some from a ride I got to take on Friday. Unfortunately that's not me in the Extra 300, but I did get to ride along in the photo ship (a restored Beech 18) and take some pictures of my own. The Extra is being flown by aerobatic pilot Michael Mancuso, and the guy in front is some lucky stiff. As you can see, it was completely awesome.

 
 
 

I also managed to sneak away from working long enough to head over to Vans' booth and order the RV-7 quickbuild wings and fuselage.